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Student Design Contest

  • Hello! My name is Maria Yureva. I'm a 4th year student of Belgorod State Technological University named after V.G. Shukhov (Computer Technologies in Mechanical Engineering of Building Material Industry).

    I have always wondered why in the building materials industry is relatively little space is given to machine for lifting? Flipped through magazines CAD, look at the huge posters in the design lab - all entirely deeply special equipment used only in the building materials industry. But there is also a machine for lifting, without which virtually every enterprise absolutely any industry can not do! Such machines and relates elevator LGNS-260, which lifts the material in the vertical direction by means of deep bucket. And I began my acquaintance with the elevator that's how.

    As a student-designer I needed to find machine drawings, which I will design. And began to search the Internet, trips to factories, but significant results to no avail: in the best case, you can find the drawings only a general form without detailing. Then I went to an old and good friend in another city who have a lot of other friends, without a drawing for the soul, and with ardent hope in your heart. And a miracle happened! The drawings came to me in full, and even in electronic form. Happy and satisfied, I went home.

    First, the elevator I was even more frightened by their size, and it was very interesting - if I have time to build and collect all in such a short time? However, as the saying goes, "the eyes to fear, but the hands are doing." Having examined the drawings and specifications, I walked into the Teamcenter, create a product structure established in Annex "Structure Manager" and opened NX.

    Teamcenter - a suite of scalable software solutions to support the life cycle of products that are based on an open PLM platform. Teamcenter enables you to communicate to all participants create a product intelligently managing, maintaining, distributing and enhancing intellectual property companies. In addition to work on the elevator it was used not just Teamcenter, and the SSP - a prototype of the standard solutions. This is a prepared set of settings and methods, providing the implementation of the most popular problems that can be solved in Teamcenter and NX systems. Comfortable and functional open the system settings did work on the elevator fast and productive, so that the diploma, with all its immense amount of detail, was ready on time.

    At all stages of product development teachers supervised the creation of the machine. top-level nodes selectively passed through the approval process. And now finally designed the elevator emblazoned on a realistic image of my diploma.

    elevator_1re.pngelevator_2re.png

    22-06-2016 9-24-26.pngCAE analysis of bearing partelevator_3.pngelevator_4.png

    Elevator LGNS-260

    Visionary

    Hello! My name is Maria Yureva. I'm a 4th year student of Belgorod State Technological University named after V.G. Shukhov (Computer Technologies in Mechanical Engineering of Building Material Industry).

    I have always wondered why in the building materials industry is relatively little space is given to machine for lifting? Flipped through magazines CAD, look at the huge posters in the design lab - all entirely deeply special equipment used only in the building materials industry. But there is also a machine for lifting, without which virtually every enterprise absolutely any industry can not do! Such machines and relates elevator LGNS-260, which lifts the material in the vertical direction by means of deep bucket. And I began my acquaintance with the elevator that's how.

    As a student-designer I needed to find machine drawings, which I will design. And began to search the Internet, trips to factories, but significant results to no avail: in the best case, you can find the drawings only a general form without detailing. Then I went to an old and good friend in another city who have a lot of other friends, without a drawing for the soul, and with ardent hope in your heart. And a miracle happened! The drawings came to me in full, and even in electronic form. Happy and satisfied, I went home.

    First, the elevator I was even more frightened by their size, and it was very interesting - if I have time to build and collect all in such a short time? However, as the saying goes, "the eyes to fear, but the hands are doing." Having examined the drawings and specifications, I walked into the Teamcenter, create a product structure established in Annex "Structure Manager" and opened NX.

    Teamcenter - a suite of scalable software solutions to support the life cycle of products that are based on an open PLM platform. Teamcenter enables you to communicate to all participants create a product intelligently managing, maintaining, distributing and enhancing intellectual property companies. In addition to work on the elevator it was used not just Teamcenter, and the SSP - a prototype of the standard solutions. This is a prepared set of settings and methods, providing the implementation of the most popular problems that can be solved in Teamcenter and NX systems. Comfortable and functional open the system settings did work on the elevator fast and productive, so that the diploma, with all its immense amount of detail, was ready on time.

    At all stages of product development teachers supervised the creation of the machine. top-level nodes selectively passed through the approval process. And now finally designed the elevator emblazoned on a realistic image of my diploma.

    elevator_1re.pngelevator_2re.png

    22-06-2016 9-24-26.pngCAE analysis of bearing partelevator_3.pngelevator_4.png

    • Teamcenter
  • Greetings, my name is Nikita Bogdanov, I am a fourth year student of the Belgorod State Technological University named after Shukhov, I study at the Faculty of "Mechanical equipment" my specialty – is Mechanical Engineer and my specialization – is to use computer aided design systems in design of mechanical equipment, and I want to introduce you the topic of my qualifying, graduate work, which I will defend this year. Equipment that is used in my project - the rotary kiln for cement production.  Kiln - is the main process unit of any cement plant. And It is very important because klinker and cement quality depends on correct performance of this equipment.

     

    As the construction of the rotary kiln is very complicated, this qualification work was shared between 3 students with my uni-comrades (Konstantin Vavilov and Mikhail Shvec). I believe, working on this project will give us essential experience  that will us help in future professional activities. Though, each of us creates  different assembly units of one machine, it is very important to avoid mistakes in this process. The final result of our qualifying project depends on our well-coordinated teamwork.

     

    We began to work on this project ten  months ago, during a summer practice at the university, with the analysis of the equipment industry of building materials.   I carried out market analysis of this equipment and found products of leading Kiln manufacturers (Flsmidth, KHD Humboldt Wedag, ThyssenKrupp,  and others). We have analyzed advantages and disadvantages of presented examples. Kilns are different in the diameter and length, number of supports, design of the sealing device, the type of the support bearing and etc. Generally, Kilns have a number of drawbacks: the heat loss due to imperfect sealing device, the complexity of the repair, wear of tire and ring gear.

     

    Manufacturers produce both 2-base kiln (which is considered to be more progressive solution, because of lower metal consumption) and 3-base-kiln (it is classical solution and that is why it is quite easy to operate). Therefore, We proposed possible solutions of these problems, approved by university professors staff, aimed to improve disadvantages of the kiln.

    Then we formulated the goal of our project:

    -Create a unified digital model, which allows to control the structure of equipment and have two different types of kiln- 2-base-kiln and 3-base-kiln 4x60m.

    -Conduct improvement of assembly units of both kilns s in order to increase the efficiency of the kilns  based of patent search.

    We use NX, and Teamcenter  to work on our graduation project. Opportunities of the software NX and Teamcenter allow us to make all what we have planned before. In unified digital model, we will create two options quite different in design kilns: 2-base-kiln and 3-base-kiln. While these kilns are of equal size, but they have different designs:

    2-base-kiln have a friction drive, self-adjustable roller support

    3-base-kiln have a gear drive, tangential, tangential mounting of the tyre.

    These kilns have a different steel shells (order and number of shells)

    And both of them have the same supporting bearing, sealing and hydraulic thrust devices.

     

    After that, we developed the structure of our machine in the Teamcenter manager structure and divided the workload between each of us to have the implementation process of qualifying work more balanced. It is a very important, as the process of the structure development can be changed in extreme case. Here you can see assembly units and specification of our kiln made in Teamcenter structure manager:

    1)Rotary part of the 3 base-kiln, 2) Rotary part of the 2 base-kiln, 3) Ø400 Roller support of 3-base kiln , 4) Ø450 Roller support of 3-base kiln , 5) Ø400 Roller support of 2-base kiln,  6) Gearing drive, 7)Ring gear, 8) Under-Ring gear, 9) Friction drive, 10) Cold end seal, 11) Hot end seal, 12) Hydraulic Thrust Device.

     

    The finished components was revised by professors staff (technical control, compliance assessment, control of the project manager) with help of work process in Teamcenter. In case of mistakes, we discuss the problems with professors and improve parts and components until it finally approved, without the possibility of further changes.

     

    Our project contains 12435 parts, including 552 unique parts.

     

    In our work we also use a SSP -  prototype of the standard solutions. This is open data-model (prepared set of settings and methods) which Siemens PLM software deliver to users all over the world. In our work SSP helped us to adapt work of NX and Teamcenter to conditons of russian stantards - GOST and ESKD. Moreover SSP had great functional affecting process of creating drawings like automatic filling of labels on sheets. This features helped us a lot, and made process of implementation of our diploma work much more easy.

     

    Then, as part of the degree project we  developed design documentation on 2-base-kiln, conducted strength l conditions of the kiln body in CAE-Nastran  and made a set of working drawings.2 — копия.jpgrotary kilns

    3.jpgfriction drive5.jpgself-adjustable roller support

    3333.pngStructure manager with variants4444.pngStress analysis of rotary part

    Rotary kiln

    Enthusiast

    Greetings, my name is Nikita Bogdanov, I am a fourth year student of the Belgorod State Technological University named after Shukhov, I study at the Faculty of "Mechanical equipment" my specialty – is Mechanical Engineer and my specialization – is to use computer aided design systems in design of mechanical equipment, and I want to introduce you the topic of my qualifying, graduate work, which I will defend this year. Equipment that is used in my project - the rotary kiln for cement production.  Kiln - is the main process unit of any cement plant. And It is very important because klinker and cement quality depends on correct performance of this equipment.

     

    As the construction of the rotary kiln is very complicated, this qualification work was shared between 3 students with my uni-comrades (Konstantin Vavilov and Mikhail Shvec). I believe, working on this project will give us essential experience  that will us help in future professional activities. Though, each of us creates  different assembly units of one machine, it is very important to avoid mistakes in this process. The final result of our qualifying project depends on our well-coordinated teamwork.

     

    We began to work on this project ten  months ago, during a summer practice at the university, with the analysis of the equipment industry of building materials.   I carried out market analysis of this equipment and found products of leading Kiln manufacturers (Flsmidth, KHD Humboldt Wedag, ThyssenKrupp,  and others). We have analyzed advantages and disadvantages of presented examples. Kilns are different in the diameter and length, number of supports, design of the sealing device, the type of the support bearing and etc. Generally, Kilns have a number of drawbacks: the heat loss due to imperfect sealing device, the complexity of the repair, wear of tire and ring gear.

     

    Manufacturers produce both 2-base kiln (which is considered to be more progressive solution, because of lower metal consumption) and 3-base-kiln (it is classical solution and that is why it is quite easy to operate). Therefore, We proposed possible solutions of these problems, approved by university professors staff, aimed to improve disadvantages of the kiln.

    Then we formulated the goal of our project:

    -Create a unified digital model, which allows to control the structure of equipment and have two different types of kiln- 2-base-kiln and 3-base-kiln 4x60m.

    -Conduct improvement of assembly units of both kilns s in order to increase the efficiency of the kilns  based of patent search.

    We use NX, and Teamcenter  to work on our graduation project. Opportunities of the software NX and Teamcenter allow us to make all what we have planned before. In unified digital model, we will create two options quite different in design kilns: 2-base-kiln and 3-base-kiln. While these kilns are of equal size, but they have different designs:

    2-base-kiln have a friction drive, self-adjustable roller support

    3-base-kiln have a gear drive, tangential, tangential mounting of the tyre.

    These kilns have a different steel shells (order and number of shells)

    And both of them have the same supporting bearing, sealing and hydraulic thrust devices.

     

    After that, we developed the structure of our machine in the Teamcenter manager structure and divided the workload between each of us to have the implementation process of qualifying work more balanced. It is a very important, as the process of the structure development can be changed in extreme case. Here you can see assembly units and specification of our kiln made in Teamcenter structure manager:

    1)Rotary part of the 3 base-kiln, 2) Rotary part of the 2 base-kiln, 3) Ø400 Roller support of 3-base kiln , 4) Ø450 Roller support of 3-base kiln , 5) Ø400 Roller support of 2-base kiln,  6) Gearing drive, 7)Ring gear, 8) Under-Ring gear, 9) Friction drive, 10) Cold end seal, 11) Hot end seal, 12) Hydraulic Thrust Device.

     

    The finished components was revised by professors staff (technical control, compliance assessment, control of the project manager) with help of work process in Teamcenter. In case of mistakes, we discuss the problems with professors and improve parts and components until it finally approved, without the possibility of further changes.

     

    Our project contains 12435 parts, including 552 unique parts.

     

    In our work we also use a SSP -  prototype of the standard solutions. This is open data-model (prepared set of settings and methods) which Siemens PLM software deliver to users all over the world. In our work SSP helped us to adapt work of NX and Teamcenter to conditons of russian stantards - GOST and ESKD. Moreover SSP had great functional affecting process of creating drawings like automatic filling of labels on sheets. This features helped us a lot, and made process of implementation of our diploma work much more easy.

     

    Then, as part of the degree project we  developed design documentation on 2-base-kiln, conducted strength l conditions of the kiln body in CAE-Nastran  and made a set of working drawings.2 — копия.jpgrotary kilns

    3.jpgfriction drive5.jpgself-adjustable roller support

    3333.pngStructure manager with variants4444.pngStress analysis of rotary part

    • Teamcenter
  • At the second training course in university I developed a 3D model of the stairs. I calculated all the dimensions and made drawings. Thereafter stairs assembled at the factory. 
    For me it was an interesting challenge, as it developed my engineering skills.

    The stairs to the room

    Dreamer

    At the second training course in university I developed a 3D model of the stairs. I calculated all the dimensions and made drawings. Thereafter stairs assembled at the factory. 
    For me it was an interesting challenge, as it developed my engineering skills.

    • Teamcenter
  • My name is Lazko Elizabeth. I study Belgorod State Techological University named after  V. G. Shukhov (specialty "Design of technological machines and complexes") in the second year. My project is a collapsible kayak, modeled in Solid Edge under the management of Teamcenter. I found drawings of my model in an old magazine. Based on them, I created a 3D model. Each component of the Assembly was developed using Solid Edge. To design the rubber shell of the kayak I used 3D sketch, operations with surfaces, also in the context of the Assembly. With the help of the program Key Shot I was able to create a realistic image of high quality.

    Kayak

    Dreamer

    My name is Lazko Elizabeth. I study Belgorod State Techological University named after  V. G. Shukhov (specialty "Design of technological machines and complexes") in the second year. My project is a collapsible kayak, modeled in Solid Edge under the management of Teamcenter. I found drawings of my model in an old magazine. Based on them, I created a 3D model. Each component of the Assembly was developed using Solid Edge. To design the rubber shell of the kayak I used 3D sketch, operations with surfaces, also in the context of the Assembly. With the help of the program Key Shot I was able to create a realistic image of high quality.

  • My name is Maria Yarotskaya. I am a second-year student of the Belgorod State Technological University named after V.G. Shukhov. I study at the specialty " Design of technological machines and complexes ". My project is a wheelchair. This Assembly was completely created in Solid Edge, using a wide range of modeling methods. To give realism to my wheelchair, I used the KeyShot program ,where I set the material for my work.

    Wheelchair

    Dreamer

    My name is Maria Yarotskaya. I am a second-year student of the Belgorod State Technological University named after V.G. Shukhov. I study at the specialty " Design of technological machines and complexes ". My project is a wheelchair. This Assembly was completely created in Solid Edge, using a wide range of modeling methods. To give realism to my wheelchair, I used the KeyShot program ,where I set the material for my work.

  • My first assembly in NX - alarm clock. In this render I tried to fit it into the interior of the room.
    I am a second year student of the Belgorod State Technological University, and I was very interested to learn the basic skills in the software NX and Teamcenter

    Alarm clock

    Dreamer

    My first assembly in NX - alarm clock. In this render I tried to fit it into the interior of the room.
    I am a second year student of the Belgorod State Technological University, and I was very interested to learn the basic skills in the software NX and Teamcenter

    • Teamcenter